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New breakthrough | A&E low weight heavy carbon fiber prepreg officially goes into mass production
Release time:2025-02-06 News section:Industry dynamics
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In today's era of rapid technological development, innovation in the field of materials is constantly driving changes in various industries. Recently, A&E has made a new breakthrough in the research and production of carbon fiber prepreg - low weight carbon fiber prepreg has officially entered mass production, which will greatly enhance A&E's product competitiveness and provide comprehensive solutions for multiple fields of carbon fiber applications.
1、 The advantages of low weight carbon fiber prepreg
(1) Lightweight
In the design and intelligent manufacturing of carbon fiber baseball bats, the lightweighting of low weight prepreg is not simply about weight reduction. We all know that the weight of baseball bats has a standard range, not the lighter the better, but the application of low weight prepreg gives products more flexibility in structural design. For example, we can use special designs in the hitting area of baseball bats to optimize hitting performance without increasing weight by adjusting the laying method of prepreg; Alternatively, based on ergonomic principles, the design of the shape and thickness of the bat can have more options to improve the comfort and maneuverability of athletes.
The same applies to carbon fiber bicycle racks. The frame made of low weight carbon fiber prepreg can significantly reduce the overall weight of the vehicle. It not only reduces the driver's physical exertion when climbing, but also greatly improves acceleration and handling on flat roads.
(2) High intensity
A&E's low weight carbon fiber prepreg has been carefully developed and optimized through processes, maintaining excellent strength while reducing weight. In baseball bat applications, it can withstand the huge impact force at the moment of hitting the ball. For carbon fiber bicycles, whether on rough roads or under various forces during cycling, they can provide stable support, ensuring safe and comfortable riding.
(3) Good formability
A&E low weight carbon fiber prepreg has good formability, which can create complex shapes and precise molding according to different product design requirements.
2、 Process technology of low weight prepreg in A&E
(1) High quality raw material selection and precise proportioning
A&E is continuously making breakthroughs in the research and development of low weight carbon fiber prepreg. There are many types of carbon fibers, and different carbon fibers have differences in strength, modulus, and other properties. During the research and development process, the R&D team of A&E conducted extensive testing and analysis on various carbon fibers, as well as comprehensive analysis and comparison of the compatibility between the resin matrix and carbon fibers, as well as the strength and toughness after curing. At present, the compressive strength of A&E 20g specification prepreg is higher than that of general 100g and 300g carbon fiber prepreg products, with an average compressive strength increase of at least 20%.
(2) Accurate process controlIn the production process, the production of low weight carbon fiber prepreg requires extremely high impregnation technology. Uneven impregnation can lead to defects inside the prepreg, affecting its performance. In addition, the curing process of prepreg also requires precise control, and changes in parameters such as temperature, pressure, and curing time may have a significant impact on the performance of prepreg. A&E relies on advanced equipment and strict quality monitoring system in the production process to ensure the stable quality of each batch of low weight carbon fiber prepreg.
(3) Powerful R&D testing system
A&E's R&D and production teams have established an extremely strict and comprehensive quality control system, conducting strict inspections of raw materials, real-time monitoring of various links in the production process, and comprehensive performance testing of finished products. Only in this way can we ensure that each batch of mass-produced low weight carbon fiber prepreg can meet the application requirements of different fields.
3、 Application fields of low weight prepreg in A&E
In addition to baseball bats and bicycle racks, A&E's low weight carbon fiber prepreg has broad application prospects in aerospace, automotive manufacturing, sports equipment and other fields.
In the aerospace industry, lightweighting is an eternal topic, and low weight carbon fiber prepreg can be used to manufacture interior components of aircraft, reducing weight while improving component strength.
In the field of automobile manufacturing, low weight prepreg is used to manufacture body frames and other components, which can improve the fuel economy and overall performance of automobiles.
In terms of sports equipment, it can be used to manufacture sports equipment such as tennis rackets and golf clubs.
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